December 2024 Vol. 79 No. 12
Features
First look: Vermeer introduces D24 HDD Rig
Drill aims to become powerful utility installation tool
Vermeer has introduced the D24 horizontal directional drill (HDD), which has been specifically designed for urban contractors' evolving needs in utility construction. This 24,000-pound-class drill replaces the D23x30 S3 in the Vermeer utility drill lineup.
The D24 boasts a 100-horsepower Cat 3.6L Tier 4F/Stage V engine. It delivers impressive performance with a maximum peak thrust and pullback of 24,700 pounds and a continuous thrust and pullback of 22,000 pounds. It also features 3,080 foot-pounds of rotational torque and a 45-gallon-per-minute mud pump. Packed with advanced features and technology, the Vermeer D24 HDD enables crews to efficiently install utilities — including fiber, power cables and water infrastructure in congested urban areas.
"The D24 represents a significant step forward in HDD technology," said Clint Recker, product manager for utility HDD equipment at Vermeer. "We've listened closely to utility contractors and incorporated their feedback into every aspect of this machine, resulting in a drill that sets new standards for ease of operation and maintenance simplicity."
The D24 includes features geared for enhanced production and ease of operation.
Automated rod exchange: A standout feature is its automated rod exchange (ARE) system. This innovative technology increases onboarding velocity for new operators, reduces workload for skilled operators and maximizes wear part component life through highly controlled processes. With a single button push completing the entire rod changeout sequence, ARE eliminates up to 19 manual steps, streamlining operations and enhancing overall efficiency.
With ARE, each rod change helps reduce wear on components and minimizes the risk of human error. This can potentially extend the life of consumables like sub savers and drill rods.
Enhanced diagnostics for improved productivity: D24 features an advanced onboard diagnostic system, accessible via the machine's touchscreen display. This system offers operators and technicians comprehensive information about any issues and step-by-step troubleshooting guidance. It enables quick troubleshooting of issues, maximizing operational time.
For example, if a sensor detects a hydraulic system anomaly, the diagnostic display provides detailed information to minimize diagnostic time. If dealer support is needed, the system equips technicians with comprehensive data, helping them arrive better prepared. This approach helps keep projects on schedule by getting the machine back to drilling sooner.
Reliability and extended coverage: Vermeer has prioritized enhancing D24's overall reliability. The machine features premium hydraulic components – typically found in larger pipeline equipment – that help protect the hydraulic circuit and extend its lifespan. These high-quality components improve the machine's durability and allow consistent performance across various drilling conditions.
Designed for urban work: D24 is engineered to tackle the unique challenges of urban utility installation. Its compact design allows for efficient operation in confined city spaces, while delivering the power and precision needed to handle diverse soil conditions. This balance of size and capability makes the D24 an ideal choice for contractors working in densely populated areas.
D24 operates at just 88 dB(A) at the operator's ear, with a guaranteed sound power level of 100 dB(A). This low noise output minimizes disturbance in sensitive urban areas, enhances onsite communication, and helps contractors meet certain local noise regulations. The D24’s operational sound levels contribute to a comfortable work environment, which can positively impact crew productivity and job satisfaction.
Features for efficient operation: Operators can choose between 400 feet or 480 feet of 2.375-inch Firestick drill rod for the D24, selecting the configuration that best suits their typical job requirements.
The redesigned vise system features sliding open-side vises, enabling easy cleaning and clear joint visibility. This sliding mechanism streamlines the breakout process compared to fixed open-top vises. With enhanced clamp force, the vises help extend the life of the vise die.
D24's stake downs feature tiered shark teeth and a rotation speed of up to 60 revolutions per minute – nearly triple that of its predecessors. This upgrade improves setup efficiency, especially in harder soils, allowing crews to begin drilling faster. This quicker setup is particularly valuable in urban areas, where minimizing disruption is crucial.
Contributing to its efficiency on the job site, D24 boasts impressive speed capabilities. With a rotation speed of 198 revolutions per minute and a carriage speed of 181 fpm (55 m/min), crews can install more feet of product per day. The drill's 3.3-mile-per-hour tracking speed enables quick relocation between work areas, helping further enhance productivity.
"The D24 is the result of extensive research, development and customer input," Recker explained. "We're confident that contractors will see an impact in their operations when they use this machine in the field. It truly sets a new standard for HDD equipment. We believe contractors will be impressed when they put this machine to work in the field, as it truly raises the bar for what they can expect from their HDD equipment."
Vermeer has introduced a simplified model numbering system for its new drills. This system represents each unit's respective drill class, making it easier for customers to understand the machine's capabilities. The D24 replaces the D23x30 S3 HDD in the Vermeer utility drill line, with its name signifying its thrust capabilities.
FOR MORE INFORMATION:
Vermeer Inc., vermeer.com.
New Vermeer BorePlan enhances HDD planning, execution, documentation
Vermeer BorePlan is a new mobile application for horizontal directional drilling (HDD) contractors. This App streamlines the planning process, improves execution accuracy and simplifies project documentation. BorePlan is free on Apple iOS and Android devices, with a premium version offering advanced capabilities for complex projects.
The App helps HDD contractors tackle their daily challenges by offering practical solutions for issues like utility avoidance and complex bore path management. This mobile application puts powerful tools directly at operators’ fingertips, enhancing onsite decision-making and efficiency.
Brad Ausman, lead product manager for Vermeer Intelligent Worksite Products, said, “BorePlan is designed to make HDD operations smoother and more efficient. It’s like having an expert assistant in your pocket, helping you navigate the complexities of each project.”
The App addresses several key industry needs, helping improve both project execution and productivity.
- Simplified planning: Digital tools create accurate bore plans, reducing time spent on manual calculations.
- Risk awareness: Utility mapping features record potential underground infrastructure, enhancing awareness and aiding HDD operators in making informed decisions during operations.
- Operator efficiency: Rod-by-rod plans enable operators to make quick adjustments during drilling, allowing crews to adapt to unexpected challenges.
- Streamlined documentation: Reporting features help contractors meet industry documentation requirements efficiently.
The Vermeer BorePlan interface is designed with user-friendliness, catering to experienced operators and industry newcomers. Seasoned professionals can leverage features that streamline their workflow, while newcomers can use it as an effective learning tool. The App guides users step-by-step through the planning process and emphasizes key factors for successful bore execution.
Essential features
The BorePlan free version includes several essential features for HDD operations:
- Straight-line bore planning
- Basic utility mapping
- Onsite accessible rod-by-rod plans
- Integration with high-accuracy GPS tools
- Aerial imagery provided by ESRI
These features enable contractors to visualize their projects within the surrounding environment, leading to more informed decision-making during operations.
For contractors requiring enhanced capabilities, BorePlan Premium offers an upgraded experience:
- Compound curve planning for complex bore paths
- Advanced calculators for setbacks and bore exit
- Comprehensive reporting packages
- CAD and engineering plan exports
- Multi-project management capabilities
“In today’s regulatory landscape, comprehensive documentation is often essential,” said Ausman. “BorePlan’s advanced reporting tools streamline this process, reducing administrative time and helping contractors meet increasingly stringent industry requirements more efficiently.”
As the HDD industry evolves, emphasizing detailed documentation and precise planning, BorePlan is positioned to help contractors meet these changing demands.
To try Vermeer BorePlan for free, download the App from the Apple App Store or Google Play Store. For contractors needing advanced features, BorePlan Premium is available for an annual fee of $1,299 and can be purchased directly through the Vermeer website.
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